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The flight suit sewing pattern


The flight suit sewing pattern




Skill Level Guide

We created our skill levels according to the techniques required to sew each pattern, but our patterns will teach you everything so don't be afraid to sew above your skill level!


Beginner sewing patterns teach the most foundational sewing techniques. These patterns focus on the basics like sewing and finishing straight and curved seams, hemming, and simple shaping methods such as darts and gathers. In addition, beginner patterns omit closures, making them perfect if you are new to sewing or are looking for a quick and easy make.

Advanced Beginner

Advanced Beginner sewing patterns expand on the skills learned at the beginner level, helping you to build confidence and range as a sewer. You'll find simple knitwear projects, bias tape finishing techniques, and begin to explore closures at this skill level.


Intermediate level sewing patterns focus on more precision sewing. In this skill level, you'll learn specialty closures. Intermediate patterns also introduce the skills needed for simple lingerie and athletic wear projects.


Advanced sewing patterns require great precision and time investment. You'll find tailored pieces in this category with elevated details like bound buttonholes and welt pockets.

Downloadable digital pattern

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  • Fabric & Supplies

    Medium weight woven fabrics such as cotton twill, linen, linen blends, denim, canvas, corduroy, and rayon twill.

    Seamwork Members! Get exclusive fabric discounts here!

    All-purpose polyester sewing thread, sewing machine needle, 1 yard (.8 meters) of lightweight fusible interfacing, one zipper; 20" (51 cm) for misses sizes 00 - 8; 22" (56 cm) for misses sizes 10 - 18; 22" (56 cm) for curvy sizes 12 - 20; 26" (61 cm) for curvy sizes 22 - 30, two 5/8" (16 mm) buttons , and 7/8 yards (.7 meters) of 1 1/2" (3.8 cm) elastic. Optional: topstitching thread, topstitching needle, and large safety pin or bodkin.

    00 – 30

  • Sizing & Fit

    Maya is wearing a size 4 Mercer jumpsuit. We graded to a 2 at the bust and and 6 at the hip with a broad shoulder adjustment. We added 2" to the bodice length and 2" to the inseam. She is 5'10" (178 cm) tall and her measurements are: Bust: 33 1/2" (85 cm), waist: 27 1/4" (69 cm), Hip: 38 1/2" (98 cm).

    Gabi is wearing a size 28 Mercer jumpsuit. We added 1" to the shoulder, reduced the bust 1", reduced the waist 2" and added 1 1/2" to the bicep. We added 3/4" length to the bodice, added 3/4" length to the rise and shortened the inseam 2". She is 5'9" (175.5 cm) tall and her measurements are: Bust: 56" (142 cm), waist: 48" (122 cm), Hip: 61" (155 cm).

    Our Misses patterns are drafted for a C cup and our Curvy patterns are drafted for DD. Both are drafted for a height of 5'8" (172 cm).

    00 – 30

    We want to help you achieve the best fit possible so you can sew garments you truly love. Our fit guides are designed to help you better understand the fit and details of each pattern. Use fit guides in conjunction with the finished measurement chart to better understand the ease and intended fit of each pattern.

  • Details

    This pattern is a digital download. When you purchase a PDF pattern from Seamwork, your new pattern will be stored in your download library, where you can download it as many times as you like.

    Our pattern PDFs are layered for easier printing.

    Print-at-home files, copy shop files, projector files, and instructions. See contents file in download for detailed descriptions.

    Teaching a class using Mercer? Purchase a bulk license for your classroom here.

    Teaching a class using Mercer?

    We love seeing Seamwork patterns in the classroom! A bulk license will allow you to print as many copies of your pattern as you need for your students.

    Please also review our teaching terms and conditions.

Pattern Extras

Mercer Flight Suit Sewalong

The Mercer coveralls are a modern classic for your wardrobe that will teach you fundamental sewing skills.

Watch Class

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